Shift shaft replacement

Started by Britt Boyette, January 02, 2011, 07:48:27 PM

Previous topic - Next topic

454MRW

I just got home and looked it up in my Penton chassis and engine manuals and the spacer IS pictured in the 1977 MC5 chassis manual with the roller on the frame page in the lower left hand of the page. It is NOT used in the 77 GS6 chassis manual with the roller, only the spacer is shown without a roller in the center of the frame page. In the 76 manuals, the spacer is shown in the engine manual only, on the crankcase diagram page without a roller, and not even shown in the 76 frame manuals. Mike

Michael R. Winter
I enjoy rebuilding and appreciating Pentons!
1974 250 HS Pentons-1980 KTM 175-400'S
75 Can Am 175 TNT & 77 250 Black Widow
1976-78 RM & 77-79 PE Suzuki's
74 CR250M 07 CR125R & CR150R
Michael R. Winter
I enjoy rebuilding and appreciating Pentons!
1976 Penton MC5 400
1977 KTM MC5 125
1978 KTM 78 GS6 250
L78-79 MX6 175-250 KTM\\\'s
1976-78 125-400 RM\\\'s
2007 CR125R Honda
1977 MC250 Maico
2017 KTM Freeride 250R

454MRW

Here are pics of an early style spacer without the roller, a 77-80 spacer with provisions for a roller, but without the roller or hardware, and a pretty worn out roller, and what happens when the roller locks up. Mike


Michael R. Winter
I enjoy rebuilding and appreciating Pentons!
1974 250 HS Pentons-1980 KTM 175-400'S
75 Can Am 175 TNT & 77 250 Black Widow
1976-78 RM & 77-79 PE Suzuki's
74 CR250M 07 CR125R & CR150R
Michael R. Winter
I enjoy rebuilding and appreciating Pentons!
1976 Penton MC5 400
1977 KTM MC5 125
1978 KTM 78 GS6 250
L78-79 MX6 175-250 KTM\\\'s
1976-78 125-400 RM\\\'s
2007 CR125R Honda
1977 MC250 Maico
2017 KTM Freeride 250R

Britt Boyette

Mine looks the one on the left only broke off at the ear.

Britt Boyette

76 400 MC5 (project)
77 Husky WR250
76 RM370
83 YZ250
06 KX450f flat tracker
09 Kawasaki Versys
70 Suzuki TS250
Too much of a good thing? I think NOT!
Britt Boyette

77 Husky WR250
76 RM370
06 KX450f flat tracker/ MX racer
09 Kawasaki Versys

454MRW

The ones with the legs for the roller are shaped the same as the first one, with the exception of the addition of the legs, but it is hard to tell that in the picture, because the 3 of them are tilted forward. Mike

Michael R. Winter
I enjoy rebuilding and appreciating Pentons!
1974 250 HS Pentons-1980 KTM 175-400'S
75 Can Am 175 TNT & 77 250 Black Widow
1976-78 RM & 77-79 PE Suzuki's
74 CR250M 07 CR125R & CR150R
Michael R. Winter
I enjoy rebuilding and appreciating Pentons!
1976 Penton MC5 400
1977 KTM MC5 125
1978 KTM 78 GS6 250
L78-79 MX6 175-250 KTM\\\'s
1976-78 125-400 RM\\\'s
2007 CR125R Honda
1977 MC250 Maico
2017 KTM Freeride 250R

tomale

my 78 did not have the spacer with the roller, that is interesting. thanks for the picture.

Thom Green,Still crazy after all these years!
76' 250 MC5 (orginal owner)
74'250 hare scrambler (project)
74' 1/2 440 maico
78' 440 maico
72' cr125 Husky (project)
74' TM125 suzuki
93' RMx 250 suzuki

Thom Green,Still crazy after all these years!
74\\\' 1/2 440 maico
70\\\' 400 maico (project)
93\\\' RMx 250 suzuki
2004 Suzuki DL1000
1988 Honda Gl 1500
2009 KTM 400 XC-W

Britt Boyette

They all look like the chain beats on them in the same spot. Were they considered a wear and replace item like a rubbing block?

Britt Boyette

76 400 MC5 (project)
77 Husky WR250
76 RM370
83 YZ250
06 KX450f flat tracker
09 Kawasaki Versys
70 Suzuki TS250
Too much of a good thing? I think NOT!
Britt Boyette

77 Husky WR250
76 RM370
06 KX450f flat tracker/ MX racer
09 Kawasaki Versys

Kip Kern

I just weld them back up, replate them and reuse them!