Exhaust Leak

Started by Bull Gear, February 11, 2016, 10:29:23 AM

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Bull Gear

Greetings. I'm working on reviving a '77 GS6 175 and can't figure out how to stop an exhaust leak where the pipe meets the manifold. I think it is an MC5 pipe since it has a short silencer.

Couple observations:
- The spigot coming out of the exhaust manifold is not tight. It will spin and wiggle a little.
- The pipe is a little loose (maybe .5mm) on the spigot.
- There is a sleeve that slides over the end of the pipe before it slides onto the spigot.

Is there some trick to this? I'm thinking maybe some high temp fiberglass rope seal between that sleeve and the spigot? I've considered using some high temp RTV sealant (in moderation) but that's gonna make a mess and I doubt it would last very long.
Also, is it normal for the spigot to be a little loose in the manifold?


454MRW

All of the Aluminum 175 manifolds I have seen have been at least a little loose. I usually use some Hi-Temp silicone on all my Penton/KTM pipes when re-installing the, after a fresh repaint or removal for routine maintenance to cut down on Spooge from Golden Spectro oil leaking out of the manifold and creating a messy condition. i use it on all of the standard manifolds as well, including my RM Suzukis. It does help and lasts quite a while. Mike

Michael R. Winter
I enjoy rebuilding and appreciating Pentons!
1974 250 HS Pentons-1978-1979 MX-6 175 & 250 KTM's
1976-78 125-400 RM's & 79 PE250 Suzuki & 2012 DR650
2007 CR125R Honda
1977 MC250 Maico
Michael R. Winter
I enjoy rebuilding and appreciating Pentons!
1976 Penton MC5 400
1977 KTM MC5 125
1978 KTM 78 GS6 250
L78-79 MX6 175-250 KTM\\\'s
1976-78 125-400 RM\\\'s
2007 CR125R Honda
1977 MC250 Maico
2017 KTM Freeride 250R